MSC RFID WIP Management System for the Apparel Industry

This system is designed specifically for use in apparel manufacturing. A low frequency RFID card reader on each sewing machine reads an RFID card attached to each bundle of cut pieces. A simple network then collects real-time production data so that WIP (work in progress) by bundle and by worker can be monitored by the floor manager. From a worker perspective, the process of inserting RFIS cards into the reader is simplicity itself, and minimal training is required. The low price of cards and readers means that a shop floor with 500 workstations can be fully equipped for around HK$0.25m, which is quite attractive to Mainland SME factories. In just nine months, the system has notched up some HK$12m in sales.

In the back office operation, data can be downloaded to an Excel file to allow further analysis of worker performance, job progress, production cycle time measurement and wage calculation. The system also captures the subcontract check out and check in processes, allowing subcontractor performance and lead time to be readily ascertained. Sales offices in different locations can trace order status by means of on line reports.